Juliet
Ordered plans 05/03/99
Plans confirmed for process 05/04/99
Received plans and video 05/14/99
Prepared For Builder/Skipper #573
$ 74.00
05/19/99 ordered Epoxy Glue from Clark Craft
1 - Gal
63.00
shipping
9.00
$ 71.00
05/21/99 Purchased :
3 - 1x12x14 pine
2 - 1x12x12 pine
3 - 1x 2x 16 fir
$130.91
05/22/99 Ripped the fir into stringers.
Then lofted the 1x12 's.
3
hrs
05/23/99 Cut all the 1x12's made the 9 pieces
that will be glued together
6
hrs
05/24/99 Purchased :
1 LB. screws
$ 3.10
05/24/99 Found a 4x4 and made the "deadwood
filler"
Also found some Redwood laying around and cut all the steering wheel parts.
5
hrs
05/25/99 Received GL-10, 1 to 1 mix epoxy glue.
05/26/99 Decided to install a threaded rod and
eye bolt on bow stem before gluing started.
This will make attaching the wench on the trailer easy.
3
hrs
05/27/99 Glued and screwed keel
4
hrs
05/30/99 Purchased :
1 - 4x8x1/2 sheet ACX plywood
1 LB drywall 1" screws
1 box wood screws
$ 30.59
05/30/99 Lofted bow floor on plywood, sanded
keel and cut another piece of the steering wheel.
3
hrs
06/02/99 Purchased:
1 - 1x6x12' maple @ 30.84
1 - 1x4x7' maple @ 11.62
2 - 4x8x1/2 sheet ACX @23.37
$ 93.66
06/04/99 Lofted and cut plywood for Hull
Bottom, cut, glued and screwed joiners
8
hrs
06/05/99 Cut excess off outside joiner mid
section and installed port and starboard stringers
Made Transom, Lazarette and Forward bulkhead stringer and Lazarette stringer
from 1" stock.
8
hrs
06/06/99 Cut and glued Transom, Lazarette
and bulkhead stringers. Glued entire hull to Keel
8
hrs
06/11/99 Cut Transom from 3/8 ply, fitted
it to hull, kerft stringers.
2
hrs
06/12/99 Cut another Transom from 1/2 ply.
I cut the bottom with a slight downward curve.
As screwed to the stern block the bottom game up flush to the hull. I used
straps to
bend around the stern. Then glued and screwed.
8
hrs
06/13/99 Purchased:
1-4x8x1/2 sheet ACX @24.55
$ 25.78
06/13/99 Cut Forward Bulkhead and Cabin
bulkhead
2
hrs
06/18/99 Purchased:
2-4x8x3/8 sheet ACX @20.62
1-2" Full round @1.31
$ 45.98
06/18/99 Lofted and cut deck components
3
hrs
06/19/99 Glued and screwed joiners and deck
components. Plus messed around sanding stuff
3
hrs
06/23/99 Cut a second Lazarette that is
higher then the Transom. Intending to run a splash rail
around the Cockpit
3
hrs
06/26/99 Glued and screwed stringers on
both sides of the deck.
6
hrs
06/27/99 Attached deck to keel and started
cutting stringers for the cabin
6
hrs
06/28/99 Sanded Deck and Hull stringers
with straight end.
4
hrs
07/05/99 Finished cutting, gluing and screwing
the cabin stringers.
3
hrs
07/06/99 Cut, glued and screwed the bow
gussets and mast box components.
3
hrs
07/08/99 Purchased:
3-4x8x1/4" sheet ACX @19.95
$ 62.84
07/09/99 Cut, glued and screwed front port
side and starboard Hull panels. I cut
them high 30 ". 4 1/2 inches above the deck at the Bow and so
tapering to
about an 2 inches at the Stern. Will run 1x2" stock on the inside
just like
the rub rail on the outside. Yes, I will need another sheet of ply
for the
aft panels. But that's OK, I will only be sailing in salt water and I know
I will hit swells and wakes from larger boats from time to time.
5
hrs
07/10/99 Cut, glued and screwed 3 forward
cabin panels
3
hrs
07/12/99 Made steering shaft from square
stock Mahogany that had been
turned down on a lath. ( Brother-in-law gave me the stock ) One
end is square kinda makes a good gear. Cut a 4-3/4 in circle from
oak with the center cut out square. The shaft fits into the disk nice
and tight :).
2
hrs
07/13/99 Ordered GL-10, Epoxy Glue from Clark
Craft ( 2nd Gallon )
1 - Gal
63.00
shipping
9.00
$ 71.00
07/14/99 Received Glue :)
07/15/99 Installed the Lazarette and made
top stringers for the cabin roof
3
hrs
07/16/99 Started making the seat components
3
hrs
07/17/99 Started making an alternative Splash
Coaming that will run all
the way around the cockpit
3
hrs
07/19/99 Glued and screwed some of the bottom
seat components..
4
hrs
07/20/99 Made Hatch Box, some of the inside
cabin trim, gussets and Hatch Cover stops.
4
hrs
07/21/99 Purchased:
1 - 2x6x8 @ 4.95
$ 4.96
07/21/99 Cut Forward Rafter and sanded stuff
3
hrs
07/21/99 Finished the Splash Coaming that
extends all the way around the Cockpit
( My wife doesn't really like the water so the further it seems to be away
from her the better it will be for Me :)
3
hrs
07/22/99 Purchased:
1 - 1x12x 4' Oak @ 20.41 for Rudder
1 - 1x6x5' Maple @ 12.85 for Hatch Box Top and other trim that will show.
$ 33.26
07/23/99 Cut aft cabin Rafter, fit and sanded both rafters.
3 hrs
07/23/99 Cut and sanded Rudder.
3 hrs
07/25/99 Finished cutting, gluing and screwing all the Cabin roof
strings
6 hrs
07/26/99 Purchased:
2 - single pulley @ 2.67 for steering ( hardware store type)
2 - fast eye @ 1.97 also for steering
$ 9.28
07/28/99 Glued and screwed the splash coaming to the deck bottom
stringers and attached
to cabin bulkhead and cabin walls.
4 hrs
07/29/99 Purchased:
2 - 1x2x16" @ 13.23 for top rub rails
$ 27.89
07/30/99 Trimmed and sanded the top edge of the Hull sides then
sealing the edge with epoxy.
3 hrs
08/01/99 Cut all the pieces for the Rudder Box. Glued and
screwed one side to the tiller arm.
Also cut and fit the seat bottoms and seat backs to match the splash coaming.
This
also doubled the thickness if the coaming to 1/2 inch.
8 hrs
08/02/99 Purchased:
4 - Stainless Steel eye-bolts @ 2.79 for steering box
8 - Stainless Steel washers @ .28
$ 14.07
08/03/99 Finished the Rudder box and installed the SS eyes into
the transom block.
3 hrs
08/04/99 Purchased:
1 - 4x4x8 Fir @ 9.98 for Bowsprit
1 - Box Stainless Steel screws @ 8.52
$ 19.42
08/04/99 Cut forward Hatch out of deck and framed it off.
For added strength I also framed it under the deck.
3 hrs
08/06/99 Purchased:
2 - 4" Deck plates @ 7.99
1 - 3M adhesive @ 15.99
$ 34.16
80/07/99 Cut steering shaft and wheel-shaft bearing ( dry fit
)
and installed the bottom stringers against the Hull for the seat bottom
to rest upon.
4 hrs
08/08/99 Cut Bowsprit and glued and screwed forward Hull filler
pieces around bowsprit.
6 hrs
08/10/99 Filed and shaped the opening between the Hull filler
corners where the Bowsprit
will rest.
2 hrs
08/11/99 Dry fit an inner rail along the top of the deck to the
bow sprit. Made an inner steering
shaft bearing that supports the end of the steering shaft against the transom.
3 hrs
08/12/99 Purchased:
2 - rope clamp @ 1.37
1 -box 1" screws @ 2.67
9 - packages, brass screws @ .79
1 - brass knob @ 4.48
$ 13.75
08/12/99 Glued and screwed the inner rails to the Hull sides
and around the bowsprit.
4 hrs
08/13/99 Completed the seats. Cut in two 4" Deck Plates
in the Lazarette to gain access to
the tiller and turnbuckles that will make the steering adjustments.
6
hrs
08/14/99 Installed the cabin shelves and
the inner shaft bearing, then made the steering wheel :)
5
hrs
08/15/99 Made the Taffrail. Completed the
steering wheel and installed rope to the tiller.
SHE NOW HAS STEERING :)
6
hrs
08/17/99 Sanded and gave the wheel ( Redwood
) and shaft bearings one coat of satin finish
polyurethane.
3
hrs
08/19/99 Purchased:
1 - 4x8x3/8 sheet ACX @ 22.47 for the Cabin roof
also some small 1" and 2" paint brushes
$ 27.27
08/19/99 Mixed two cans of stain that were
leftovers from previous around the house jobs.
Stained the interior cabin woodwork.
3
hrs
08/20/99 Purchased:
1 - Tube 3M 5200 adhesive.
$ 9.43
08/21/99 Purchased:
1 - Quart white enamel and mixed with a quart I already had.
$ 6.57
08/21/99 Cut the cabin roof. Painted
the entire interior areas of the cabin and
under the seats gloss white enamel.
8
hrs
08/21/99 Meet Adam Plourde from Attleboro.
He started building his Weekender
shortly after me. It is amazing that another builder is working so
close to
me. He has done a Excellent job on his mast, he rounded it !!!
His boat
is coming along quite nicely. I look forward to sailing both boats
together.
Bet some heads will be turning :)
08/22/99 Made a Steering Clutch by pivoting
a wooden shaft inside the transom area
that adjusts by a knob through the top of the deck.
Also gave a second coat of paint to the inside of the boat.
5
hrs
08/23/99 Added a second coat of white to
the bow area and one coat of polyurethane
the rudder and all the stained wood on the boat.
3
hrs
08/24/99 Purchased:
1 - Can surface putty @ 8.99
2 - U-bolts w/rubber bottom @ 10.99
1 - Carriage bolt, washes and nut @ 2.04
$ 44.70
08/24/99 Purchased:
1 - Qt. paint @ 6.57 for cabin floor
brushes and mix tub
$ 11.85
08/24/99 Gave another coat of polyurethane
to stained woodwork and painted the cabin floor
1 coat royal blue that I lightened a bit. Also improved the steering
wheel shaft clutch.
3
hrs
08/25/99 3M 5200 in the forward bow and
stern / hull sides. Then gave the floor a second coat.
2
hr
08/26/99 Attached the cabin roof :)
3
hrs
08/27/99 Purchased:
1 - Gal. Epoxy Resin @ 48.59
1 - Qt. Hardener @ 19.78
1 - Pack Pumps @ 16.99
1 - Waterproof marine putty
1 - Qt. Varnish @ 7.29
1 - SS Eyebolt @ .42
1 - SS standup spring @ .65
1 - SS assorted pack screws @ 10.99
1 - Single Smart Block @ 27.74
2 - 9" rollers @ 2.99 = 5.98
2 - Lg. V-cleat @ 4.56 = 9.12
2 - Fairlead @ 2.99 = 4.48
$ 172.37
08/28/99 Purchased:
4 - 5" Cleat @ 2.59 = 10.36
1 - 3" Cleat @ 10.29
2 - Swivel Block @ 10.79 = 21.58
1 - Swivel Block @ 11.99
$ 57.93
08/28/99 Puttied in all screw and cracks,
then sanded down.
3
hrs
08/29/99 Purchased:
1 - Fairlead @3.79
2 - Cheek Single Block @ 12.49 = 24.98
$ 30.20
08/30/99 Purchased:
2 - Single Block-023 @ 18.19= 36.38
1 - 3/8 - 50" line - wht/gr @ .78 = 39.00
1 - 5/16 - 50" line - wht/bl @ .63 = 31.50
1 - 5/16 - 50" line - wht/ rd @ .56 = 33.60
1 - 5/16 - 60" line - rd /wht @ .63 = 31.50
$ 180.72
08/30/99 Ordered:
22 yards 7.5 cloth @ 5.40 = 118.80
1 box non-skid @ 3.75
2 - U-bolt w/rubber base @ 11.30 = 22.60
shipping 5.15
$ 150.30
08/30/99 Purchased:
5 - 1x4x15 Fir @ 11.66 = 58.30 for the Mast
$ 61.22
08/31/99 Purchased:
3 - 1" foam brushes @ 46
3 - 2" foam brushes @ 67
2 - Putty knives @ 52
2 - 4" PVC couplings @ 1.99 for Mast Hoops
1 - Plastic cap molding @ 4.25
1 - 2x4x5 Oak @ 3.95 for the Gaff jaws
$ 34.03
08/31/99 Purchased:
1 - Single Block-001 @ 22.49
1 - Single Block-146 @ 14.79
1 - Cheek Block-132 @ 15.59
$ 55.52
09/03/99 Glued and clamped 5 - 1x4's together
for the mast
2.5
hrs
09/05/99 Turned her over. 5 men 30 minutes.
09/06/99 Sanded Hull sides as meet the Hull
Bottom.
Filled in round off against the Keel to Hull
2
hrs
09/07/99 Applied Putty to Hull bottom screw
holes and Curve up to Keel.
( But I ran out and need more :(
3
hrs
09/08/99 Purchased:
1 - Single Block-125 @11.79
1 - Single Block-082 @6.99
1 - Can surface putty @ 11.99
$ 30.77
09/08/99 Applied putty to Hull covering
seems and screw holes.
3
hrs
09/11/99 Purchased:
1 - Qt. Surface Putty @ 10.79
1 - Gal. Epoxy Resin @ 55.57
1 - Epoxy Hardener @ 22.05
1 - West Marine Pump Kit @ 8.82
3 - V-Cleats @ 5.39
$ 119.07
09/11/99 Started sanding Keel, and applied
putty and sanded Hull. Started cutting Mast.
5
hrs
09/14/99 Sanded and applied more putty.
(very close to putting on the cloth now )
3
hrs
09/16/99 Order from West Marine online:
5/16'' Bronze Turnbuckle HAYN 516TFBJB
4 @ $25.99 = $ 103.96
$ 116.66
09/20/99 Final sanding and dry fit cloth
3
hrs
09/21/99 Wet out cloth
4
hrs
09/22/99 Second coat Epoxy
2
hrs
09/22/99 Purchased:
Misc. Sandpaper pak, rollers, brushes and tray
$ 18.53
09/23/99 Purchased:
1 gal. Primer Sealer and Mic. paint supplies, roller, brushes, tray
$ 25.95
09/23/99 Third coat Epoxy
2
hrs
09/24/99 Covered Hull sides with surface
putty to fill in any small indentations.
2
hrs
09/24/99 Purchased: (
Sherwin Williams )
1 gal. ASE oil Ultradp 509 Navy Blue paint for Hull
$ 26.24
09/25/99 Fourth coat epoxy to Keel and Hull.
Epoxyed Rudder Box and Forward Hatch.
4
hrs
09/26/99 Light sanding and 1 coat primer
sealer
2
hrs
09/27/99 Light sand and 2nd coat primer
sealer
2
hrs
09/28/99 Light sand and 1 coat Navy Blue
enamel
2
hrs
09/29/99 Second coat Navy Blue enamel (
LQQKs nice :)
1
hr
09/30/99 Third coat
1
hr
10/02/99 One coat clear Spar Varnish
1
hr
10/03/99 Second coat Varnish
1
hr
10/04/99 Third coat Varnish
1
hr
10/10/99 Hooked up 2 chain fall from the
garage rafters. Picked up the boat and
with ropes made a sling. Removed the chain falls and gently turned
the
boat over in the sling.
4
hrs
10/15/99 Used a chain full to pick the boat
up and then rolled the trailer under her.
3
hrs
10/17/99 Purchased:
3 - 1x3x8' @ 2.63 for gaff
3 - 1x3x12' @ 3.94 for boom
$ 19.71
--------------------------------------------------------------------------------------------------
10/31 Ok, so it is
true I have not done any work on Juliet as of late. My
wife, Donna and I have just gotten a referral on a little 2 yr. old girl
from China that we are going to adopt. There is so much red tape
to go through and within three to four months we will go to China
to get her and bring her home. She will no doubt have to become
a little sailor. Travel
to China and Adopting Lily
02/16/2000 We had a wonderful trip and have
a wonderful little girl.
Now if the weather just warm up a bit so I can get back to my boat
:)
---------------------------------------------------------------------------------------------------
04/08 Ok, warmer weather :)
04/08/2000 Ripped down a leftover piece
of Fir from the Bowsprit to make the Bits
Cut the holes in the deck, made and dry fit the Bits.
4
hrs
04/10/2000 Made the Bits :)
2
hrs
04/12/2000 Cut the Port Hole hoops put of
leftover plywood.
3
hrs
04/13/2000 Found some clear plastic and
cut 4 Port Hole glass
Cut the holes for the Port Hole in the side of the Cabin
3
hrs
04/15/2000 Glued the Gaff and Boom stock
together
2
hrs
04/16/2000 Made the Gaff Jaws out of leftover
Oak
Ripped down the Gaff and fitted it to the Gaff Jaws.
4
hrs
05/10/2000 Made the goose neck and fitted
to Mast
3
hrs
05/24/2000 Gave the top side first coat
of glass,
Ripped down and sanded the previously glued Boom
4
hrs
05/25/2000 Gave the top side second coat of glass
2
hrs
05/27/2000 Gave top side first coat of Almand
paint
2
hrs
05/28/2000 Gave top side second coat of
paint
2
hrs
05/29/2000 Gave Spars first coat of varnish
2
hrs
05/31/2000 Gave Spars second coat of Varnish
2
hrs
06/01/2000 Attached the Finished Boom, Gaff,
Mast, Clubfoot and Bowspirt together.
4
hrs
06/05/2000 Cut the Mast and fitted hinges
to lower the Mast
3
hrs
06/06/2000 Attached eye blots and standing
rigging
4
hrs
06/08/2000 Attached eye bolts and pulleys
4
hrs
06/09/2000 Made Grab rails, stained and
varnished
4
hrs
06/10/2000 Made Cabin Hatch and attached
exterior Door Stops
8
hrs
06/11/2000 Run ropes for running rigging
4
hrs
06/14/2000 Attached the Steering Wheel and ropes
to the Tiller
Fitted the Grab Rails, Hatch Cover and Stops together
4
hrs
06/16/2000 Attached cleats, port hole rings
and plastic, and taft rail
8
hrs
06/20/2000 Paint touch up
4
hrs
---------------------------------------------------------------------------------------------------
_______________
361 Hours TOTAL
TOTAL $$$ to DATE $ 1,964.69
Ok ... I know I could have spent a little less on some items
but what I bought, I will not have to replace anytime soon.There is a Fence Co. that I drive by
on my way home from work. They
have bins of scraps out by the road.
I have found some nice clean, fresh
pieces that are Perfect for some of theof the small jobs ....... IT'S ALL FREE
Now she is ready for some body work and to have her Top Side painted :)
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
MUCH LATER 02/12/2004
